Base Flange enhancement in SOLIDWORKS 2026 — Sheet Metal

Base Flange enhancement in SOLIDWORKS 2026

Start the sheet metal body where you need it — not where the sketch happens to sit.

Introduction

SOLIDWORKS 2026 includes several improvements that help designers work faster. One useful improvement is in the Sheet Metal Base Flange feature. The new options give users more control over where the Base Flange starts.

This is useful when the sketch is created on a plane or surface, but the sheet metal body needs to start at a different location.

Previous approach

In earlier versions of SOLIDWORKS, the Base Flange was created directly from the selected sketch plane or surface. If the flange needed to be created at a different location, additional setup was often required. This could involve:

  • Creating a reference plane.
  • Adjusting the sketch or reference geometry.
  • Rebuilding the model.
  • Spending extra time on setup.

For simple parts, this was manageable, but complex sheet metal models could require additional design effort.

What is new in SOLIDWORKS 2026?

SOLIDWORKS 2026 makes the Base Flange feature more flexible. You can create the sketch where it is convenient and then control the starting location of the Base Flange.

The new workflow allows you to use:

  • A specific offset distance.
  • An Up To Surface condition.
  • A selected plane or surface as a reference.

This means you may not need to create additional reference planes just to move the Base Flange to the required position.

How to use the new Base Flange option

  1. Create the sketch

    Create the required sheet metal sketch on a suitable plane or surface.

  2. Start Base Flange/Tab

    Go to Sheet Metal and select Base Flange/Tab.

    The SOLIDWORKS Sheet Metal tab with Base Flange/Tab selected, and the Base Flange PropertyManager open on the left with the From group set to Sketch Plane.
    The Base Flange/Tab command on the Sheet Metal tab, with the From group visible in the PropertyManager.
  3. Select From

    In the Base Flange PropertyManager, select the From option.

    The From drop-down list expanded in the Base Flange PropertyManager, showing the options Sketch Plane, Surface/Face/Plane, Vertex and Offset.
    The From list offers Sketch Plane, Surface/Face/Plane, Vertex and Offset as start conditions.
  4. Select the reference

    Choose the required plane, surface, or other reference.

  5. Set the location

    Define the required distance or select the Up To Surface option.

  6. Click OK

    SOLIDWORKS creates the Base Flange at the selected location.

Benefits for sheet metal designers

This enhancement can save time by reducing the number of setup steps required before creating a Base Flange.

  • Less need for extra reference planes.
  • Easier sketch and feature setup.
  • Faster changes to the model.
  • Better control over the Base Flange location.
  • Simpler design changes when the model is updated.
  • Useful for complex and multibody sheet metal parts.

Simple example

Suppose you have a sheet metal part where the best plane for creating the sketch is not the same location where the Base Flange needs to start.

Earlier, you might create another reference plane at the required location. In SOLIDWORKS 2026, you can keep the sketch on the convenient plane and use the From option to control where the Base Flange starts.

This makes the model easier to create and can also make future design changes simpler.

Why is this enhancement useful?

The Base Flange enhancement may look like a small change, but it can be useful in everyday sheet metal design. Designers can spend less time creating reference geometry and more time working on the actual design.

For companies working with many sheet metal parts, even small-time savings on each model can improve overall productivity.

Conclusion

The Base Flange improvement in SOLIDWORKS 2026 gives sheet metal designers more flexibility when creating a part. The ability to use an offset distance or Up To Surface condition makes it easier to control the starting location of the Base Flange.

Overall, this enhancement helps reduce unnecessary setup work and provides a simpler way to create and modify sheet metal models.

Frequently asked questions

What exactly changed in the Base Flange feature in SOLIDWORKS 2026?

The Base Flange PropertyManager now includes a From group. It lets you set the start condition of the sheet metal body independently of the sketch plane, using Sketch Plane, Surface/Face/Plane, Vertex or Offset.

Do I still need to create a reference plane for every Base Flange?

In many cases, no. If the only reason for the extra plane was to move the flange to a different start location, the From option can handle it directly. Reference planes are still useful when the sketch itself needs to sit on a specific orientation.

Which start conditions are available in the From list?

Sketch Plane, Surface/Face/Plane, Vertex and Offset. Sketch Plane is the default, so a Base Flange behaves the same way it always has unless you change it.

Will this affect models built in earlier versions?

Existing Base Flange features open with Sketch Plane as the start condition, which matches how they were originally built. You can change the From setting later if you want to simplify the model.

Does the From option work with multibody sheet metal parts?

Yes. It is particularly helpful on multibody parts, where several sheet metal bodies often need to start at different locations within the same part file.

Where can I buy or upgrade to SOLIDWORKS 2026 in Tamil Nadu or Kolhapur?

SIMTEK is a SOLIDWORKS authorized reseller in Tamil Nadu and Kolhapur, supporting new licences, upgrades from earlier versions, and migration of existing sheet metal data. Get in touch for a version comparison based on the modules you already own.

Does SIMTEK provide training on sheet metal design?

Yes. SIMTEK runs SOLIDWORKS training and technical support covering sheet metal modelling, flat patterns and manufacturing drawings, along with help applying new 2026 features to your existing workflow.